Beating the ECU issue to death

Rasher

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OK, so those who do not care about my ECU questions do not have to read any more about it I thought I would start a new thread for those that may be interested.

I am not having a go at anyones setup for being shite or anything, just that it appears that a full system often upsets the flash applecart somewhat and the ECU flash companies despite their claims struggle to resolve this, if I had a bog stock bike I would have paid up by now. So please no posts about how wonderful your flash is on your stock bike - we know that!

I have spoken to CJS racing about the problems, these guys do their own development work from scratch, no Piasini slave systems, just good old fashioned "hacking", all I am doing is relaying what they have told me, or I have picked up from the threads here and talking to an ECU unleashed dealer so I cannot guarantee everything is 100% accurate and CJS have yet to "look inside" a Tenere ECU - although they are familiar with the basic setup and dual processor Denso system.

ECU Unleashed dealers have a slave unit so can only apply a Flash as sent by ECU unleashed, they do not get to see the ECU code and it is sent encrypted so you cannot just "steal" it off the wire so to speak, this is their business model, ECU Unleashed get hold of the ECU's, figure the pin outs (most likely needing to cut them open for each model to work out the pin configurations as the manufacturers do not like to dish out this info) and then produce modified maps, I believe they also supply connector cables for the bikes to hook into the slave unit.

I have also been told the second processor in the Tenere ECU manages the fly-by-wire and the other one does ignition and fuelling, this is the case on some other bikes as well, with the R1/R6 altering the maps on this procesor (each one runs its own code) throws an error (I would guess it has a checksum) and this is a bugger to work around, the Tenere may or may not have similar protection - and if it does ECU Unleashed have obviously figured it out.

The closed loop area is another issue as with the O2 sensor connected you can't do much, these can normally be turned off within the code and then manually mapped, but this will often bring on an error light - it may be possible to turn this off - but finding it in the code can be a long process - an easier method is to fit an O2 eliminator just so the ECU gets a signal - but this will have no effect on the new manual mapping in the closed loop area.

So I think the bottom line is remapping the closed loop area from within a Flash is possible, but probably takes a lot more time to figure out, maybe ECU Unleashed will get this sorted at some point, and they do claim to be working on it.

CJS are fairly certain the surging experienced by those with full systems will be in this area, and that it can be sorted with some development time, to do this they would need my ECU for a few days to obtain the raw code from the two processors, and then they will need to trawl through the code, they tell me often the code is similarly written for a particular manufacturer and the maps are normally fairly straight forward, but the closed loop warnings and fly timings may be more difficult.

I have been trying for over 6 months now to find a Tenere in a breakers yard to get hold of a spare ECU, if I can't find one I may just hold off until my warranty period is over and then take my bike to CJS - I could actually live with the standard exhaust and clutch mod for this season and in October the warranty runs out anyway and perhaps a free custom flash is worth the wait.
 

avc8130

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Sounds awesome. Just give them your ECU. Others did to support the ECU Unleashed and other company's offerings. They all turned out fine.

If CJS was in the US they would have my ECU already.

ac
 

Duconce

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Like AC said give them your bike. The warranty won't matter, either way it will be your dime. Assuming that free over paying UNleashed is your hangup. The only way they could hurt would be if they changed the rev limiter and there would be no reason for that.
 

avc8130

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Duconce said:
Like AC said give them your bike. The warranty won't matter, either way it will be your dime. Assuming that free over paying UNleashed is your hangup. The only way they could hurt would be if they changed the rev limiter and there would be no reason for that.
I don't even see a dealer noticing that the bike was reflashed. If a mechanical failure occurs, they will be too busy looking at that directly to notice the ECU.

Furthermore, in almost 3 years of production and following both this forum and advrider and there has NEVER been a post about tearing into an engine under warranty that I could find.

Stop worrying, start modding.

ac
 

Koinz

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Well, there was one where someone had an oil leak and yamaha replaced the cases, so the internals had to be transferred over, but nothing actually failing.
 

avc8130

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Koinz said:
Well, there was one where someone had an oil leak and yamaha replaced the cases, so the internals had to be transferred over, but nothing actually failing.
Exactly. This thing is a 1200cc monster that ONLY makes 110bhp. We have 600cc crotch rockets that rev to 18k making this HP and they stay together for the entire warranty period without a problem.

You want the flash? Free is great. Man up. Pull the darn ECU before the weather gets nice and get the darn job done.

ac
 

Rasher

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avc8130 said:
You want the flash? Free is great. Man up. Pull the darn ECU before the weather gets nice and get the darn job done.
The one fly in the ointment is as there are very few Tenere's in the UK and the dev time is significant they won't stand for the ECU cost if it goes wrong, as they are not likely to see a big return on this development work any time soon, and the ECU is over £1600 (about $2500) but does come with a new lockset as the ECU is coded to the ignition. They can develop a flash for the latest R1 and a week later have owners lining up down the street, be lucky if the see 3 Teneres a year after all this.

This is why I have been trying to find a wrecked S10 to buy a second hand ECU, then I could send them this ECU to cut open, they tell me getting the program out of the ECU is really easy, decoding and re-working it typically just time consuming, but working out the flash-back is the tricky bit and potentially could stuff an ECU - although they have not done so yet, it is a £1600 gamble on my wallet.

I think this is why so many dealers go with Piasini / Unleashed, but the down side is these dealers cannot customise the maps themselves, they rely on a generic map. Currently it seems the easiest way is to get a flash to remove the fly-by-wire restrictions and fit a power commander and O2 Optimiser, but this triples the cost :exclaim:

I can get the Flash for £350, but a PC-5 with O2 optimisers professionally setup for my bike adds about £650 making a total of £1,000, this may be the route I take eventually, but it seems a very expensive and clumsy way of getting a result.

Thinking outside the box I wondered if it is possible to get alternative O2 sensors with a different sensitivity, an old trick on the BMW GS was a plug in module that fooled the intake sensor into reading 30c cooler which richened up the mixture a little - this worked a treat on my GS. I know an inline resistor on the O2 sensor won't work as lowering the voltage will make it run leaner, and I guess to make something to amplify this signal would be far more complex, it would require a power feed and an amplification circuit - although not technically impossible, and I know of a company in the UK looking at this option, but development is in early stages - and yes I have offered my bike as a test rig for this as it carries no risk.


I still have the O2 adjustment and TB sync to try, and I do need to ride a lot more with my setup as I think I may be able to live with it for now, especially if the O2 / TB improves it a shade more, on my bike it is very gentle surging and I think easy enough to ride around so will give it a few weeks of spring to test - and I could always go back to stock exhausts for now.

I am not in a desperate hurry, I want it to run really nice and crisp with a full system eventually and do not mind paying a fair price for that, but really do not want to pay for a Flash now, as IMO it does not do much more than the clutch jumper, plus I could pay £350 tomorrow and someone cracks this issue a week later.
 

Tremor38

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Re: Re: Beating the ECU issue to death

Rasher said:
... really do not want to pay for a Flash now, as IMO it does not do much more than the clutch jumper...
Very amusing how you
1. Have never ridden an S10 with a flashed ECU.
2. Have read comparisons from people who have experienced both, and say they are quite different.
3. Continually return to this conclusion based purely upon rationalization despite #1&2

Sent from my SC-03E using Tapatalk 2
 

avc8130

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Re: Re: Beating the ECU issue to death

Tenerator12 said:
Very amusing how you
1. Have never ridden an S10 with a flashed ECU.
2. Have read comparisons from people who have experienced both, and say they are quite different.
3. Continually return to this conclusion based purely upon rationalization despite #1&2

Sent from my SC-03E using Tapatalk 2
Don't waste your breath. This guy has repeatedly said he could get this new magical flash FREE, but just won't do it.

ac
 

Karson

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I dunno - I'm partially on his side. I've not seen his testimony about flashed vs non-flashed, so it is what it is.

What is relevant, however, is not having the closed loop unlocked. Makes the flash benefits kinda degraded, not pointless, but not as $$ effective. I wouldn't have flashed mine UNLESS my flash unlocked the closed loop.

Even if CJS said it was free, if they botch it, he's possibly out an ECU. I can swallow $400 if that's what it takes after having the ECU flash developed, a replacement ECU (big $$), I can't really swallow
 

Rasher

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Re: Re: Beating the ECU issue to death

avc8130 said:
Don't waste your breath. This guy has repeatedly said he could get this new magical flash FREE, but just won't do it.
I said at the start if you don't want to participate constructively in this thread don't bother ::010::

I also said I know the flash is significantly better than stock, and better than the clutch mod ::010:: But the clutch mod does a hell of a lot for under £1 abd I really do not think the Flash is 35000% better.

I also stated my issue is the Flash cannot fix the issues with the close dloop area that affect bikes with a full system, which is what I have, so the fact many bikes run fine on stock headers with a flash does not help me, those with the same setup as me have reported an issue - I don't want to pay £350 to have an issue when I currently have it for free ::010::

My "Free" flash could end up costing me £1600, and I may still not have the Flash, so it is not so straight forward, feel free to beat me to it and risk your ECU ::008:: , I am happy to risk £300 on a second hand ECU, a worthwhile gamble if it pays off, and not a huge amount of money to lose if it all goes wrong, but this would still not be a "free" flash.

I have also stated concerns over the warranty, something I don't want to lose early by hacking open my ECU.

ECU Unleashed may bring out an updated flash any time now and solve my problem, if they do that I will trundle off and pay up right away.
 

avc8130

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Re: Re: Beating the ECU issue to death

Rasher said:
My "Free" flash could end up costing me £1600, and I may still not have the Flash, so it is not so straight forward, feel free to beat me to it and risk your ECU ::008:: , I am happy to risk £300 on a second hand ECU, a worthwhile gamble if it pays off, and not a huge amount of money to lose if it all goes wrong, but this would still not be a "free" flash.
So wait a second...one of US should be the ones to risk it? ::010:: ::010:: ::010:: ::010:: ::010:: You have said over and over that you have the utmost confidence in your people and that all they need is to borrow an ECU and you get the flash free. My how things have change...
 

creggur

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avc8130 said:
Don't waste your breath. This guy has repeatedly said he could get this new magical flash FREE, but just won't do it.

ac
+1.

And I just wanted to participate to annoy someone...
 

Rasher

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creggur said:
And I just wanted to participate to annoy someone...
If I wanted to converse with a bunch of argumentative Dicks I would have bought another GS ;)

To recap for the stupid out there:-

My ECU is not going on the line due to the high cost, regardless of the low chances of a problem the cost of a new replacement is prohibitive.

if I can get a spare ECU at a reasonable price I will do so, I will pay for this and take the (small) risk I could lose my money if things don't pan out.

The Flash + PC5 is expensive, but has no risk, could be an option if all else fails, I may even start with a Flash and see how it goes, but SteveK is running a similar setup and finds the bike f**** awful at low speed so I am not likely to try the Flash until I have the extra £650 for the PC5 (Yes, we do pay about $1,000 dollars for a full PC5 + O2 Optimiser setup, on top of the £500+ dollars for the flash) also my currnt insurer will not cover the bike with a Power Commander, adn if I cancel my insurance mid term I lose most of my money (Another $500) and to insure with another insurer who will cover the Power Commander will put my premium up about 20% :exclaim:

Going back to stock pipes is another option, and I could run this season that setup - with or without a Flash

The TB sync and airscrew adjustment may improve things a bit - and also be good enough to see me through this season without removing the Arrow pipes.


If anyone else finds another solution to the surging issue - and to recap for the fools around here this appears to only affect bikes with a full system so your flash may well be fine on your bike, but that does not mean it will on mine.

I am also unsure if this is more of an issue with UK bikes (or Euro Bikes as I suspect they are all the same) as we have different laws to the US and other countries with regard for emmisions.
 

creggur

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Rasher said:
If I wanted to converse with a bunch of argumentative Dicks I would have bought another GS ;)
Good one. ;)

To recap for the stupid out there:-

My ECU is not going on the line due to the high cost, regardless of the low chances of a problem the cost of a new replacement is prohibitive.

if I can get a spare ECU at a reasonable price I will do so, I will pay for this and take the (small) risk I could lose my money if things don't pan out.

The Flash + PC5 is expensive, but has no risk, could be an option if all else fails, I may even start with a Flash and see how it goes, but SteveK is running a similar setup and finds the bike f**** awful at low speed so I am not likely to try the Flash until I have the extra £650 for the PC5 (Yes, we do pay about $1,000 dollars for a full PC5 + O2 Optimiser setup, on top of the £500+ dollars for the flash) also my currnt insurer will not cover the bike with a Power Commander, adn if I cancel my insurance mid term I lose most of my money (Another $500) and to insure with another insurer who will cover the Power Commander will put my premium up about 20% :exclaim:

Going back to stock pipes is another option, and I could run this season that setup - with or without a Flash

The TB sync and airscrew adjustment may improve things a bit - and also be good enough to see me through this season without removing the Arrow pipes.


If anyone else finds another solution to the surging issue - and to recap for the fools around here this appears to only affect bikes with a full system so your flash may well be fine on your bike, but that does not mean it will on mine.

I am also unsure if this is more of an issue with UK bikes (or Euro Bikes as I suspect they are all the same) as we have different laws to the US and other countries with regard for emmisions.
I guess the point everyone is trying to make is that you know all of your options, and this entire discussion is completely academic.

I understand why you don't want to risk a high-dollar ECU, and that the Power Commander option is cost prohibitive, especially with the insurance situation. Sounds like your going to have to wait until the Flash folks get this worked out, or return to stock pipes. :dunno
 

Rasher

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creggur said:
I guess the point everyone is trying to make is that you know all of your options, and this entire discussion is completely academic.
Your about right, unless someone else comes across another option, none of them are really ideal for me and before I settle for the "best match" I want to make sure I have explored all the possibilites and given the people already providing a Flash the time to improve it for modified bike, especially when they claim they can remap for modifications and then say "give us £350 and then pay someone else another £650" answer a bit shite, they are telling you to remap with a power commander after you have already paid them for a remap for your exact spec.

As I mentioned there are various plug in solutions for other bikes that fool the ECU into thinking it is far colder, I know these are highly regarded on some Triumph and BMW models and the one I fitted to my GS did an amazing job, it used to surge at low speed as well as pop and bang bbadly on overun (or at low speeds) and the "Accelerator Module" I fitted cured it entirely, it was also hard to hold a steady 30mph in stock form as it would judder in 4th, surge in 3rd and rev stupidly high in 2nd - with the module it would hold a steady 30 in 3rd gear. There was also a slight improvement in part throttle response.

I would appreciate it if nobody suggests the answer is therefore to buy another GS ::010::

A more (or less) sensitive O2 sensor would also work, but I have no idea how you would go about tracking one down. I have also heard myths about welding up some of the holes in the sensor to make them read differently to enhance the mixture - but the Yamaha ones are quite expensive, again if I find a wrecked bike this could be worth a try.

It also appears other folk are out there trying to develop our beloved ECU's

http://www.woolichracing.com/ECUList.aspx

Maybe one day we can just flash our own bikes:-

http://www.woolichracing.com/ECUEditor.aspx


Thanks for your patience guys.

For now, and until I find something else, or go with one of the existing options, Over & Out ::008::
 

avc8130

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Another option:


The PCV+Flash is DEFINITELY expension.

YOUR ECU flash is DEFINITELY free, but very unlikely expensive.

So...you could either DEFINITELY spend $1k on a flash + PCV...or 99% MOST LIKELY spend $0 on your magic flash.

IF in the rare event there is an ECU issue and you yourself are ACTUALLY stuck with the bill, you will be out about the cost of the PCV+flash anyways.

Of course, if your sources are so confident I would assume they would pick up the cost of a destroyed ECU at their hands...
 

scott123007

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avc8130 said:
Another option:




Of course, if your sources are so confident I would assume they would pick up the cost of a destroyed ECU at their hands...
Well, he claims they won't, and that's his dilemma. Problem is, we are having to hear about it over and over and over...until his warranty runs out, or until he can find a used one. lol
 

avc8130

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scott123007 said:
Well, he claims they won't, and that's his dilemma. Problem is, we are having to hear about it over and over and over...until his warranty runs out, or until he can find a used one. lol
All of the REPUTABLE ECU hackers are so confident in their work that they will eat the cost of a replacement ECU in the event of an issue...
 
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