B
ballisticexchris
Guest
I just finished up yesterday with a full service on mine. Because of being injured it took almost a week and close to 20 hours to do in 30-60 minute increments. Any kind of activity other than rest has my body screaming in pain after 30 minutes or so.
Full 6,000 mile service at 5578 miles
Rear brakes disassemble, measure, inspect, clean, lube sliders
Outside pad upper 4.53mm
Inside pad 4.45mm
Rear pad wear limit .8mm
Rotor thickness 4.97mm
Rear rotor wear limit 4.5mm
Rear rotor runout limit .15mm
Front brakes disassemble, measure, inspect, clean, smooth out pin
RF outside pad 4.43mm
RF inside pad 4.30mm
LF outside pad 4.47mm
LF inside pad 4.30mm
RF outside pad 4.43mm
RF inside pad 4.30mm
Front pad wear limit .5mm
Left rotor 4.46mm
Right rotor 4.43mm
Front rotor wear limit 4mm
Front rotor runout limit .10mm
All pad measurements taken from middle of pad
Spark plug replacement
Air filter replacement
Check coils ohm rating
#1 primary 1.5-1.6, secondary 9.94
#2 primary 1.5-1.6, secondary 9.90
#3 primary 1.5-1.6, secondary 9.98
#4 primary 1.5-1.6, secondary 9.76
Primary range spec: 1.19-1.61 ohms
Secondary range spec 8.5-11.5 ohms
Mount/balance/check spokes new Michelin Road 5 tires
Check rear wheel runout aprox 1.5mm, front wheel runout less than 1mm (2mm limit)
Rotor runout front/rear almost zero
Put a torque wrench on all the spokes. First time all were tight. Finally bedded in!!
Inspect wheel bearings, grease under seal lip and axle
Inspect, clean/lubricate hub sleeves and rear gear
Pull pumpkin, clean/lube splines and gears
Replace diff oil
Inspect steering head bearings
Inspect fork bushings (right one has a small amount of play)
Install wheels front and rear
Synchronize throttle bodies (open right reference to 3/4 turn)
Check throttle free play (no free play per my preference)
Lubricate, kick/center stands, shifter/rear brake shafts, clutch/brake lever pivot pins
My only slight concern is the right fork bushing. I beat up the bike off road pretty hard in October. So I imagine that's what contributed to the accelerated wear. I'm going to get a full suspension service at around 10,000 miles as per suspension shop's recommendation.
Full 6,000 mile service at 5578 miles
Rear brakes disassemble, measure, inspect, clean, lube sliders
Outside pad upper 4.53mm
Inside pad 4.45mm
Rear pad wear limit .8mm
Rotor thickness 4.97mm
Rear rotor wear limit 4.5mm
Rear rotor runout limit .15mm
Front brakes disassemble, measure, inspect, clean, smooth out pin
RF outside pad 4.43mm
RF inside pad 4.30mm
LF outside pad 4.47mm
LF inside pad 4.30mm
RF outside pad 4.43mm
RF inside pad 4.30mm
Front pad wear limit .5mm
Left rotor 4.46mm
Right rotor 4.43mm
Front rotor wear limit 4mm
Front rotor runout limit .10mm
All pad measurements taken from middle of pad
Spark plug replacement
Air filter replacement
Check coils ohm rating
#1 primary 1.5-1.6, secondary 9.94
#2 primary 1.5-1.6, secondary 9.90
#3 primary 1.5-1.6, secondary 9.98
#4 primary 1.5-1.6, secondary 9.76
Primary range spec: 1.19-1.61 ohms
Secondary range spec 8.5-11.5 ohms
Mount/balance/check spokes new Michelin Road 5 tires
Check rear wheel runout aprox 1.5mm, front wheel runout less than 1mm (2mm limit)
Rotor runout front/rear almost zero
Put a torque wrench on all the spokes. First time all were tight. Finally bedded in!!
Inspect wheel bearings, grease under seal lip and axle
Inspect, clean/lubricate hub sleeves and rear gear
Pull pumpkin, clean/lube splines and gears
Replace diff oil
Inspect steering head bearings
Inspect fork bushings (right one has a small amount of play)
Install wheels front and rear
Synchronize throttle bodies (open right reference to 3/4 turn)
Check throttle free play (no free play per my preference)
Lubricate, kick/center stands, shifter/rear brake shafts, clutch/brake lever pivot pins
My only slight concern is the right fork bushing. I beat up the bike off road pretty hard in October. So I imagine that's what contributed to the accelerated wear. I'm going to get a full suspension service at around 10,000 miles as per suspension shop's recommendation.
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