Clutch slip at high RPM

steve68steve

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Oct 23, 2014
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441
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Seacoast, NH
Problem: when rolling on aggressively above above around 4k RPM (say, to pass), the engine gains RPM rapidly, but there's no extra "go". The gear indicator will get confused and go blank or report a gear change. AFAICT, it's fine from idle to about 4k RPM even with crazy throttle hand, and fine if I ease the throttle beyond that. Slipping clutch, right?


Bike has around 35k miles, mostly commuting and touring, but there've been a few "adventures": deep sand, stuck, climbing a hill in too-high a gear, accidentally pulling out in 2nd or 3rd gear. These abuses are not frequent or protracted, but I assume they're cumulative.


A few months ago, a valve shim adjustment led to the liberal application of some super stringy red assembly lube in the camshaft area. At the time I wasn't thinking about the bike having a wet clutch. I noticed the clutch slip right away after re-assembly and assumed the assembly lube was the culprit.
I've since changed the oil and racked another few thousand miles on it, and the symptoms remain, although it seems to have improved slightly (it takes a little more to make it slip - could be imagination/ wishful thinking, tho, too.).


As I see, one of two things has to be true:
1. my clutch gubbins are fragged and need replacing; or
2. my clutch plates are contaminated and can somehow be restored to full grippy power by X.


If #1, is there any chance the springs are shot and the plates are fine? As in, replace springs only first and re-evaluate? Any chance it could be something else I'm missing - like something on the hydraulic end of things? In my mind, hydraulic actuator problems would all manifest as not being able to get the clutch plates pushed APART, not in not being able to hold them TOGETHER.


If #2, is there any magic juice to refresh the plates if they're contaminated with friction modified-oil? Like, remove plates and wash with kerosene or some other old mechanic's trick? I could also just change the oil after a few hundred miles for a while, but that seems wasteful if there's no hope it will improve things.


Is there any sure-fire way to diagnose friction plate wear besides slippage?
 

bphilip

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May 14, 2014
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10
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Canada
steve68steve said:
Problem: when rolling on aggressively above above around 4k RPM (say, to pass), the engine gains RPM rapidly, but there's no extra "go". The gear indicator will get confused and go blank or report a gear change. AFAICT, it's fine from idle to about 4k RPM even with crazy throttle hand, and fine if I ease the throttle beyond that. Slipping clutch, right?


Bike has around 35k miles, mostly commuting and touring, but there've been a few "adventures": deep sand, stuck, climbing a hill in too-high a gear, accidentally pulling out in 2nd or 3rd gear. These abuses are not frequent or protracted, but I assume they're cumulative.
I had the same issue at around 50,000km after getting viciously stuck in mud and also I made the mistake of changing my oil using cheap oil in Bolivia with the mistaken idea that cheap new oil was better than expensive old oil. Once it got to the point you described it went downhill rapidly from there and I needed to get towed to a dealer eventually.
You need new clutch plates and you need them now!


Sent from my iPhone using Tapatalk
 

Squibb

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Aug 10, 2014
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1,068
Location
Bedford, UK
Also can be caused by using fully syth oil, seemingly with all the right codes, that was formulated for vehicles with a dry clutch.

New clutch plates & an oil/filter change beckons - don't delay.
 

Dogdaze

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Sep 17, 2014
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3,040
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Solothurn, Switzerland
::026::
Squibb said:
Also can be caused by using fully syth oil, seemingly with all the right codes, that was formulated for vehicles with a dry clutch.

New clutch plates & an oil/filter change beckons - don't delay.
Plates and an oil change are cheap enough.
 

steve68steve

Active Member
Joined
Oct 23, 2014
Messages
441
Location
Seacoast, NH
Well, thanks all for taking the time to reply.


Looks like I'm getting a new clutch.


Still seems weird to me that the problem just "turned on" immediately following having the engine apart.
 

Checkswrecks

Ungenear to broked stuff
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Red stringy grease is pretty common for wheel bearings and meant for high shear, so my guess is that you added lithium soap or something similar to the oil which easily explains the clutch slipping. While you could try washing the plates with kerosene or similar and re-installing, it's only going to put off the inevitable. Replacing the clutch doesn't take too long and iirc the last one I did was roughly $150.
 

Checkswrecks

Ungenear to broked stuff
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Mileage and year may not count for much, as you can burn up a clutch pretty easily when feathering it while loading on a truck or in sand.
btdt
:(
 

Thrasherg

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Oct 16, 2017
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Dallas, TX
replacement clutch plates and an oil change (to try and remove all the red stuff!) are the only real cure. If you do it yourself the cost is not bad.

Gary
 
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