Rotopax - how do you carry them?

Jsbedard1977

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Jun 29, 2021
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China
Rotopax - how do you carry them? Within the racks or installed on the panniers, or top? Show me pictures please :)
 

gv550

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Sep 14, 2016
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1,347
Location
Listowel, Ontario, Canada
1 gallon, 3.8 litres.
This is a very tight fit and makes pannier removal a bit awkward, but the Rotopax is secure as long as the pannier is locked in place. From my photo it appears to be mounted a bit crocked, and it is. I tied the Rotopax onto the pannier tightly with a ratchet strap to position it, marked it and screwed the mount down.
The full can alone likely exceeds the carrying capacity of the pannier, but I like that the weight is lower than on the rack or seat, and close to the centerline of the bike.
 

DamonS

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Apr 27, 2021
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Location
Ontario, Canada
1 gallon, 3.8 litres.
This is a very tight fit and makes pannier removal a bit awkward, but the Rotopax is secure as long as the pannier is locked in place. From my photo it appears to be mounted a bit crocked, and it is. I tied the Rotopax onto the pannier tightly with a ratchet strap to position it, marked it and screwed the mount down.
The full can alone likely exceeds the carrying capacity of the pannier, but I like that the weight is lower than on the rack or seat, and close to the centerline of the bike.
full can is likely under 10 pounds total.. 1 gallon of gas is ~6.4 pounds, the 1 gallon rotopax is ~2 pounds.. i'd not worry about the pannier weight as much as the point load provided on the bolts going through the side

what's the material you've bolted this to? if its ABS or some variant of *TFE and not reinforced, that top bolt may eventually pull through over time on rough terrain. easy solution drop in a home depot mending plate to distribute the stress over a bigger area (at least equal to the size of the foot on the mount itself). i've actually seen a few of these sliding down the highway over the years, bracket intact, so better safe than sorry
 

gv550

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1,347
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Listowel, Ontario, Canada
The plastic is labeled PP-TX20, whatever that is. No sign of cracks yet and its been on there 160,000 kms, but I don't always have the panniers on the bike. Even if the plastic breaks the rotopax can't fall off, it's tight against the side of the bike. 20210811_103635.jpg
 

DamonS

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Apr 27, 2021
Messages
89
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Ontario, Canada
The plastic is labeled PP-TX20, whatever that is. No sign of cracks yet and its been on there 160,000 kms, but I don't always have the panniers on the bike. Even if the plastic breaks the rotopax can't fall off, it's tight against the side of the bike.
PP-TX20 is Polypropylene with 20% Talc reinforcement... so, yeah.. plenty of tensile strength and fantastic flexibility, to leave as is. premium brands use PP-TX20 for their plastic parts that may see abuse.. BMW lower lip and lower splash shields to name but one.

My prior comment was more pointed to cheaper ABS or some low glass fibre reinforcement that, as the temp drops, just cracks and splinters due to incorrect tensile strength. it's kind of nice to see the bag manufacturer for Yamaha did their research because that material is absolutely spot on, but can be costly :)


edit: since googling will give you almost ZERO results on this material.. PP (Polypropylene) is the base material.. TX20 breaks down to it being a Talc blend by weight(X) of 20%) .. Talc folmulations are done by people a lot smarter than myself, but can be calculated based on melt temperature crystallization, and calculations based on energy capacity (Joules / gram), among a few others.. when used in plastics like yours, by weight is adequate as the designer is simply balancing tensile strength and flexibility of material based on intended use..


*source is me: i own machine/mold shop servicing primarily construction heavy equipment manufacturing for specialty parts
 
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Travex

Lost is my destination.
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May 7, 2012
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832
Location
Western New York State
The plastic is labeled PP-TX20, whatever that is. No sign of cracks yet and its been on there 160,000 kms, but I don't always have the panniers on the bike. Even if the plastic breaks the rotopax can't fall off, it's tight against the side of the bike. View attachment 83437
Long time user of these oem panniers and although I really like your setup I've talked myself out of doing the very same thing for years due to concerns of pannier load, point stress as previously mentioned, and material deformation. Nice to know these things haven't affected your great use of that space!
 

scott123007

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Jul 27, 2012
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1,474
Location
Jupiter, Florida
I did the same thing as GV550 back in 2013. I did however attach Velcro at the four outboard corners of the Rotopax, just to help secure it, and to keep it from trying to rotate. Because of off road riding, sometimes with the panniers on, I had to slightly "bend" the brake line where it attaches to the caliper and then grind a locater tab on the caliper down a little bit, so it wouldn't hit the bottom of the Rotopax under full suspension compression. In 80,000 miles, with it full 99.9% of the time, it's never been a problem.
 

MattR

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Nov 16, 2019
Messages
1,176
Location
North Hampshire UK
1 gallon, 3.8 litres.
This is a very tight fit and makes pannier removal a bit awkward, but the Rotopax is secure as long as the pannier is locked in place. From my photo it appears to be mounted a bit crocked, and it is. I tied the Rotopax onto the pannier tightly with a ratchet strap to position it, marked it and screwed the mount down.
The full can alone likely exceeds the carrying capacity of the pannier, but I like that the weight is lower than on the rack or seat, and close to the centerline of the bike.
1 gallon is 4.5 ltrs


Sent from my iPhone using Tapatalk
 

MattR

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Joined
Nov 16, 2019
Messages
1,176
Location
North Hampshire UK
1 gallon, 3.8 litres.
This is a very tight fit and makes pannier removal a bit awkward, but the Rotopax is secure as long as the pannier is locked in place. From my photo it appears to be mounted a bit crocked, and it is. I tied the Rotopax onto the pannier tightly with a ratchet strap to position it, marked it and screwed the mount down.
The full can alone likely exceeds the carrying capacity of the pannier, but I like that the weight is lower than on the rack or seat, and close to the centerline of the bike.
1 gallon is 4.5 ltrs


Sent from my iPhone using Tapatalk
 

Dneprrider

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Sep 21, 2020
Messages
40
Location
Nova Scotia
Actually both Litres numbers are correct depending on which Gallon measurement system you are comparing. A UK gallon (Imperial measuements) is 4.546L whereas a US gallon is 3.785L (4 quarts)

Back to the topic now I see that there are other look alike Roropax plastic containers available, and even cylindrical metal cannisters. With the different styles and sizes there maybe more fitment options possible. I do like how GV550 and others have mounted an auxiliary fuel tank keeping the weight down lower.
 
Last edited:

MattR

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Joined
Nov 16, 2019
Messages
1,176
Location
North Hampshire UK
Actually both Litres numbers are correct depending on which Gallon measurement system you are comparing. A UK gallon (Imperial measuements) is 4.546L whereas a US gallon is 3.785L (4 quarts)

Back to the topic now I see that there are other look alike Roropax plastic containers available, and even cylindrical metal cannisters. With the different styles and sizes there maybe more fitment options possible. I do like how GV550 and others have mounted an auxiliary fuel tank keeping the weight down lower.
If it’s not imperial, what sort of measurement is the US gallon? Does the US use any other bastardised imperial measurements such as yards, stone, furlongs and chains? What is the purpose of these non standard units?


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JamesGang

I'm Rick James
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Jun 16, 2018
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237
Location
Cape Breton Island
Google search revealed;
In 1824 the British adapted the Imperial measure in which the gallon is based on 10 pounds or 277.42 cubic inches of water. The Americans had adopted a system where a gallon was comprised of 231 cubic inches of water. As a result, the U.S. gallon is 83.3 per cent of the Imperial gallon; put it another way, the Imperial gallon is about one-fifth or 20 per cent greater in volume than the American gallon.
 
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